What Owners Report NHTSA ODI · 2,175,102 complaints · MY1998–2026

2005 Ford F-550 SD

Typical pattern

2.4% of complaints about the 2005 Ford F-550 SD came in the first year, which is unremarkable for a 2005 vehicle — around the middle of the 245 model-years on record. The median complaint arrives at 4.8 yr in service. The most-reported system is fuel system, diesel (17 complaints), typically at 4.8 yr or about 50,000 miles.

Complaints
41
Median age at failure
4.8 yr
Median mileage
50,000 n=35
Crash / fire / tow
0% of reports
Safety recalls
5

When each system is reported — middle 50% of complaints

System
0y2y4y6y8y10y12y14y
Fuel system, diesel
17 reports · 50,000 mi
4.8 yr
0%

Safety recalls — NHTSA campaigns

11V352000 2011-07-13
Exterior lighting:tail lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DE

NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

07E066000 2007-08-28
Equipment:electrical

CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

05V270000 2005-06-10
Electrical system:wiring

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

05V266000 2005-06-09
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

05V135000 2005-04-06
Steering:gear box:shaft pitman

ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.

IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.

In owners’ own words

Fuel system, diesel 27,500 mi 3.8 yr in service
MY FORD F-550 FUEL TANK IS PEELING OFF AND CLOGGING UP THE ENGINE. CAUSING IT TO STOP DEAD IN THE MIDDLE OF DRIVING. FORD WILL NOT FIX THIS UNDER WARRANTY WORK. MY TRUCK ONLY HAS 27,500 MILES ON IT. *TR
Fuel system, diesel 39,100 mi 4.7 yr in service
1. THE TRUCK WAS LOSING POWER AND COULD BARLEY MAKE IT UP ANY HILL. 2. THE FUEL TANK IS DELAMINATING, ALUMINUM FLAKES ARE CLOGGING THE FILTERS AND INJECTORS. 3. INJECTORS WERE REPLACED ALONG WITH THE FUEL FILTERS. *TR
Fuel system, diesel 23,510 mi 4.8 yr in service
WE OWN A 2005 FORD F-550 DIESEL TRUCK. WE ARE HAVING PROBLEMS WITH THE FUEL TANK DELAMINATING AND CAUSING THE FUEL FLOW TO STOP TO THE ENGINE. THIS IS A COMMON PROBLEM ON ALOT OF FORD DIESEL TRUCKS, FORD DOES NOT WANT TO TAKE RESPONSIBILITY FOR THE TANK DELAMINATION, CAUSING THE TRUCK TO STOP RUNNING. WE ARE HAVING TO PAY FOR THE REPAIR, EVEN THOUGH THE TRUCK IS STILL UNDER WARRANTY. THEY SAY THAT WE ARE RUNNING BIO-DIESEL THROUGH THE TRUCK AND THIS IS WHAT IS CAUSING THE LINER SEPARATION. *TR

Other F-550 SD model years

200620052004200320001999

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