What Owners Report NHTSA ODI · 2,175,102 complaints · MY1998–2026

2003 Volvo S60

Typical pattern

8.6% of complaints about the 2003 Volvo S60 came in the first year, which is unremarkable for a 2003 vehicle — around the middle of the 228 model-years on record. The median complaint arrives at 9.2 yr in service. The most-reported system is electrical system (52 complaints), typically at 10.2 yr or about 120,000 miles.

Complaints
151
Median age at failure
9.2 yr
Median mileage
94,000 n=129
Crash / fire / tow
1.3% of reports
Safety recalls
7

When each system is reported — middle 50% of complaints

System
0y2y4y6y8y10y12y14y
Electrical system
52 reports · 120,000 mi
10.2 yr
0%

Safety recalls — NHTSA campaigns

21V766000 2021-09-30
Air bags:frontal:driver side:inflator module

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

20V681000 2020-11-04
Air bags:frontal:driver side:inflator module

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

10V566000 2010-11-08
Equipment:electrical:navigational system(global positioning system)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

09V483000 2009-12-18
Fuel system, gasoline:delivery:fuel pump

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

07V226000 2007-06-05
Engine cooling

ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.

MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.

07E023000 2007-03-29
Service brakes, hydraulic:foundation components:master cylinder

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

03V284000 2003-08-01
Equipment:other:labels

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

In owners’ own words

Electrical system mileage not reported 10 mo in service
WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING THE VEHICLE WILL SHUT DOWN, AND WILL NOT RESTART. *AK
Electrical system 20,000 mi 2.8 yr in service
I HAVE A 2003 VOLVO S 60 THAT HAS BEGUN STALLING OUT WHILE DRIVING. I BELIEVE THAT THIS IS SIMILAR TO OTHER CAR PROBLEMS THAT HAVE BEEN REPORTED RECENTLY. AT THIS TIME THE DEALER HAS NOT BEEN ABLE TO LOCATE OR CORRECT THE PROBLEM. THE CAR DIES AFTER IT HAS REACHED OPERATING TEMPERATURES. IT JUST STOPS ON THE INTERSTATE, FLORIDA'S TOLL ROAD, IN INTERSECTIONS, ETC. IT TAKES BETWEEN 15 AND 60 SECONDS BEFORE IT CAN BE RESTARTED. MY CONCERN IS THAT THIS COULD BE AN UNREPORTED PROBLEM WITH THIS VEHICLE.
Electrical system 50,000 mi 2.8 yr in service
DT: VEHICLE STALLED FOR NO APPARENT REASON. THE VEHICLE WAS TAKEN TO THE DEALERSHIP THREE TIMES BUT THEY COULD NOT FIND ANY CAUSE. THERE WAS NO WARNING AND THE VEHICLE COULD BE STARTED BACK UP. CONSUMER STATED THAT THIS OCCURRED AT LEAST 6 TIMES, AND THEY DID NOT DRIVE THE VEHICLE ANYMORE. THIS STARTED IN MARCH 2005.*AK

Other S60 model years

2015201320122004200320022001

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