What Owners Report NHTSA ODI · 2,175,102 complaints · MY1998–2026

2004 Ford F-150

Typical pattern

8.8% of complaints about the 2004 Ford F-150 came in the first year, which is unremarkable for a 2004 vehicle — around the middle of the 236 model-years on record. The median complaint arrives at 6.0 yr in service. The most-reported system is visibility (849 complaints), typically at 6.2 yr or about 64,065 miles.

Complaints
2,421
Median age at failure
6.0 yr
Median mileage
59,376 n=2078
Crash / fire / tow
7.2% of reports
Safety recalls
10

When each system is reported — middle 50% of complaints

System
0y2y4y6y8y10y12y14y
Visibility
849 reports · 64,065 mi
6.2 yr
1.1%
Power train
244 reports · 35,000 mi
3.8 yr
5.7%
Engine cooling
169 reports · 76,902 mi
5.5 yr
9.5%
Suspension
118 reports · 17,300 mi
1.8 yr
1.7%
Service brakes, hydraulic
104 reports · 11,180 mi
1.5 yr
8.7%
Structure
103 reports · 75,000 mi
7.8 yr
2.9%
Electrical system
100 reports · 55,000 mi
6.8 yr
13%
Engine
92 reports · 109,176 mi
10.9 yr
3.3%
Air bags
85 reports · 70,000 mi
7.7 yr
52.9%
Other
81 reports · 78,500 mi
7.8 yr
8.6%
Steering
74 reports · 41,050 mi
2.5 yr
9.5%
Speed control
69 reports · 40,000 mi
3.1 yr
29%

Safety recalls — NHTSA campaigns

11V385000 2011-07-29
Fuel system, gasoline:storage:tank assembly:mounting

FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA.

AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

11V107000 2011-02-23
Air bags:frontal:driver side:inflator module

FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

09E025000 2009-05-11
Exterior lighting:headlights

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

09E012000 2009-04-07
Exterior lighting

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

07E089000 2007-10-25
Exterior lighting:headlights

CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

07E080000 2007-09-25
Exterior lighting:headlights

CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

07E075000 2007-09-14
Exterior lighting:headlights

CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

07E066000 2007-08-28
Equipment:electrical

CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

07V336000 2007-08-03
Speed control

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

THIS COULD RESULT IN AN UNDERHOOD FIRE.

06E064000 2006-07-17
Exterior lighting

CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

In owners’ own words

Structure 324 mi 3 mo in service
WHILE DRIVING WITH THE REAR WINDOW OPEN, THE VEHICLE VIBRATED. THE DRIVER TOOK THE VEHICLE TO THE DEALER FOR ANALYSIS. *PH EXTREME VIBRATION OF THE CAB WAS ENCOUNTERED UPON LEAVING EITHER OR BOTH REAR DOOR WINDOWS BELOW 30%WHILE DRIVING ABOVE 35 MPH. THE VIBRATION INCREASED WHEN THE SPEED INCREASED AND WAS MOST PREVALENT ABOVE 50 MPH. THE VIBRATION SEEMD TO BE CAUSED BY AIR PRESSURE ENTERING THE VEHICLE. *CB *JB
Structure mileage not reported 8 mo in service
THE CONSUMER OWNS A NEW 2004 FORD F-150. THE CONSUMER NOTICED THAT THE ODOMETER, TRIPOMETER, OUTSIDE TEMPERATURE GAUGE AND COMPASS WERE MOVED TO A SMALL PANEL INSIDE THE SPEEDOMETER WINDOW. ON THE PREVIOUS MODEL THE GAUGES WERE VISIBLE. ON THIS MODEL THE GAUGES CAN ONLY BE SEEN AT NIGHT OR ON DARK DAYS. ON BRIGHT DAYS IT'S VERY DIFFICULT TO READ THE DISPLAYS. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK *NM
Structure 5,000 mi 7 mo in service
THE EMISSION LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALER, AND CONSUMER WAS TOLD THAT FUEL PUMP WAS DEFECTIVE. THE GAUGE WENT OUT OF CONTROL. AFTER FILLING THE TANK, THE GAUGE READ EMPTY. *AK THE BRAKE LIGHT WIRING WAS INOPERATIVE, ALIGNMENT WAS OUT, THE VEHICLE HAD STUCK IN PARK, THE RIGHT PASSENGER DOOR WAS INOPERATIVE, THE SPEEDOMETER READ WRONG, AND THE VEHICLE WOULD DIE OUT. *SC
Latches / locks mileage not reported 4 mo in service
2004 - FORD 150 - SUPERCAB WHEN THE REAR DOORS ARE CLOSED, UNLESS THEY ARE CLOSED VERY FIRMLY, ONLY THE LOWER LATCH WILL ENGAGE. THE DOORS APPEAR TO BE CLOSED AND ONLY IF YOU PULL ON THE UPPER PORTION WILL YOU SEE A SMALL GAP OPEN BY THE ROOF LINE.*AK WHEN THE FRONT DOORS ARE THEN CLOSED THEY ALSO APPEAR TO BE SECURE AND THE "DOOR AJAR" INDICATOR DOES NOT COMES ON. BECAUSE THE FRONT DOOR ARE SECURED BY THE BACK DOORS, ONLY THE LOWER LATCH IS NOW HOLDING BOTH DOORS WHICH I BELIEVE MAY BE AN UNSAFE DESIGN.

Other F-150 model years

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