What Owners Report NHTSA ODI · 2,175,102 complaints · MY1998–2026

2004 Ford F-250 SD

Typical pattern

14.6% of complaints about the 2004 Ford F-250 SD came in the first year, which is unremarkable for a 2004 vehicle — around the middle of the 236 model-years on record. The median complaint arrives at 4.4 yr in service. The most-reported system is engine cooling (106 complaints), typically at 3.4 yr or about 26,500 miles.

Complaints
343
Median age at failure
4.4 yr
Median mileage
58,000 n=304
Crash / fire / tow
10.2% of reports
Safety recalls
4

When each system is reported — middle 50% of complaints

System
0y2y4y6y8y10y12y14y
Engine cooling
106 reports · 26,500 mi
3.4 yr
8.5%
Electrical system
60 reports · 80,000 mi
5.7 yr
15%
Power train
22 reports · 10,000 mi
1.5 yr
0%
Speed control
17 reports · 35,000 mi
2.2 yr
11.8%
Suspension
17 reports · 48,566 mi
4.5 yr
0%
Tires
17 reports · 40,400 mi
6.8 yr
17.6%
Fuel system, diesel
17 reports · 73,000 mi
6.1 yr
0%
Steering
15 reports · 70,000 mi
4.8 yr
0%

Safety recalls — NHTSA campaigns

11V352000 2011-07-13
Exterior lighting:tail lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DE

NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

07E106000 2007-12-17
Wheels:hub

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

06E026000 2006-03-23
Exterior lighting

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

05V270000 2005-06-10
Electrical system:wiring

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

In owners’ own words

Power train 145,000 mi 11 mo in service
WHILE DRIVING 70 MPH PASSENGER SIDE AXLE FRACTURED COMPLETELY. AS A RESULT, THE PASSENGER TIRE SEPARATED AND WENT UP UNDER THE VEHICLE WHICH JAMMED THE DOOR SHUT . CONSUMER MAINTAINED THE VEHICLE. NO INJURIES REPORTED. *AK
Power train 6,500 mi 11 mo in service
TRUCK "CUTS OUT" LOSING POWER INTERMITTENTLY WITH NO RHYME OR REASON. IT SEEMS ELECTRICAL SINCE BOTH THE GLOW PLUG LIGHT AS WELL AS THE WATER IN FUEL LIGHT COME ON FOR ABOUT 2 SECONDS AND GO OFF. ONCE THEY GO OFF, IT WILL RUN AGAIN UNTIL THE NEXT OCCURRENCE. I HAVE HAD THE COMPLETE FICM HARNESS (IT RAN FINE FOR TWO WEEKS AFTER THE REPLACEMENT) REPLACED BY THE DEALER.IIT HAS BEEN IN THE SHOP FOUR TIMES NOW FOR A TOTAL OF 10 DAYS FOR THIS PROBLEM AND IT ONLY HAS 7000 MILES. *AK
Power train 10,000 mi 1.4 yr in service
TRANSMISSION ON 04 F 250 SUDDENLY WENT INTO NEUTRAL IN TRAFFIC. I WAS ALMOST REAR ENDED BY A LOADED DUMP TRUCK. THE TRUCK IS AT THE DEALER SHIP NOW AND THEY ARE TELLING ME A RECALLED PART CAUSED THE PROBLEM. I HAVE HEARD OF NO RECALLS. FORD CUSTOMER RELATIONS TELLS ME THAT THE PROGRAM HAS BEEN OUT FOR TWO WEEKS . DOES SOMEONE HAVE TO DIE FIRST COME ON PLEASE HELP!!!!!!!! *JB
Engine cooling mileage not reported 10 mo in service
WHILE DRIVING AT ANY SPEED, THE VEHICLE INTERMITTENTLY STALLED WITHOUT ANY WARNING. AS RESULT THE VEHICLE LOSS OF STEERING, AND THE BRAKES. THE DEALERSHIP TECHNICIAN, INDICATED TO THE CONSUMER SORRY WE CAN'T DUPLICATE THE PROBLEM. THE MANUFACTURER HAVE BEEN NOTIFIED OF THE PROBLEM.

Other F-250 SD model years

20222021202020192018201720162015201220112008200720062005200420032002200120001999

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