What Owners Report NHTSA ODI · 2,175,102 complaints · MY1998–2026

2005 Ford F-350 SD

No clear pattern

16.8% of complaints about the 2005 Ford F-350 SD arrived in its first year of service. That is an unusual figure for a 2005 vehicle, but with only 268 complaints on record the sample is too small to call it a pattern — the margin of error covers the range where ordinary vehicles sit. The figures below are reported without a verdict. The most-reported system is engine cooling (52 complaints), typically at 2.8 yr or about 40,300 miles.

Complaints
268
Median age at failure
3.8 yr
Median mileage
42,206 n=239
Crash / fire / tow
6.3% of reports
Safety recalls
4

When each system is reported — middle 50% of complaints

System
0y2y4y6y8y10y12y14y
Engine cooling
52 reports · 40,300 mi
2.8 yr
3.8%
Suspension
39 reports · 35,000 mi
4.0 yr
7.7%
Steering
39 reports · 42,000 mi
4.0 yr
2.6%
Electrical system
28 reports · 72,000 mi
5.9 yr
7.1%
Fuel system, diesel
21 reports · 72,000 mi
4.6 yr
4.8%
Service brakes, hydraulic
17 reports · 18,413 mi
1.8 yr
11.8%
Tires
16 reports · 39,280 mi
2.9 yr
6.2%

Safety recalls — NHTSA campaigns

20E090000 2020-12-10
Steering

Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up.

If the steering locks, it can increase the risk of a crash.

11V352000 2011-07-13
Exterior lighting:tail lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DE

NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

05V270000 2005-06-10
Electrical system:wiring

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

05V266000 2005-06-09
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

In owners’ own words

Suspension 22,304 mi 1.6 yr in service
DT*: THE CONTACT STATED WHILE THE VEHICLE HITS A BUMP, TRAVELING AT LEAST 65 MPH, THE FRONT END VIBRATES. THE DEALERSHIP DETERMINED THIS WAS NORMAL OPERATING CONDITIONS DUE TO THE SIZE OF THE VEHICLE.
Suspension 27,931 mi 1.8 yr in service
DT*: THE CONTACT STATED THE ENGINE STALLED SUDDENLY WITHOUT WARNING A TOTAL OF FOUR TIMES. THE VEHICLE WAS TOWED ON EACH INCIDENT. THE DEALERSHIP REPLACED A MODULE ON THE WIRING HARNESS AND VARIOUS OTHER UNKNOWN PARTS, BUT THE PROBLEM STILL PERSISTS. ON ONE OCCASION WHILE ATTEMPTING TO DEPRESS THE BRAKE, THE PEDAL WOULD NOT DEPRESS. AFTER PLACING THE VEHICLE IN NEUTRAL, THE BRAKES WORKED PROPERLY. TWO MONTHS AGO THE SHOCK ON THE PASSENGER SIDE FRACTURED. A WELDING SHOP DETERMINED THE PROBLEM WAS A BAD WELD JOINT.
Suspension 7,800 mi 1.8 yr in service crash / fire / tow
REAR AXLE SUSPENSION FAILURE ON 2005 FORD F-350 SUPER DUTY TRUCK CAUSING A CRASH WITH PROPERTY DAMAGE. *JB
Tires 2,912 mi 6 mo in service
FRONT TIRES ARE GETTING CHOPPY. HAD DEALER/SERVICE LOOK TO SEE WHAT IS THE CAUSE. STATES THAT TIRES WERE A LITTLE UNDERINFLATED.*AK

Other F-350 SD model years

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